Contact

Success story

Leading Fertilizer Company

The RFID implementation has provided the customer with a 100% legal compliance of the regulations as well as full control over end-to-end production and delivery process of each asset at any given time, from factory to farm.

A global leader in fertilizer production needed to transform its supply chain. By implementing RFID, they achieved complete control over their end-to-end production and delivery processes, ensuring full compliance for tracking Big Bags with RFID from factory to farm.

RFID Expert Tomi Lundström

Contact

Tomi Lundström

Business Development Manager

Challenge

Navigating Complex Regulations and Manual Processes

As a major producer of nitrogen-based chemical products, this company faces stringent global traceability requirements and legal obligations for chemicals transported in Big Bags, including directives like GMP, FEEM, and EU Directive 2008/43/EG. These regulations demand full visibility and traceability throughout the fertilizer, food & feed grade, and industrial product supply chain.

However, the customer’s existing supply chain processes were largely manual and, at times, inconsistent. This made compliance challenging and increased the likelihood of human error in tasks such as handling Big Bags, managing package loss, and manual tracking. Recognizing that these inefficiencies could lead to errors, the company sought a technology-enabled operating model for tracking Big Bags that was less prone to human error.

RFID ensures full legal compliance and end-to-end traceability for Big Bags carrying chemicals.

Benefits

100% Legal Compliance

End-to-End Visibility

Reduced Manual Errors

Enhanced Traceability

Outcome

The RFID implementation has provided our customer with 100% legal compliance of the regulations as well as full control over end-to-end production and delivery process of each asset at any given time, from factory to farm. This chemical company can now easily track, trace and if necessary, call-back individual big bags.

Solution

The company partnered with Turck Vilant Systems to implement an RFID solution, replacing cumbersome barcodes with a system that is easy to apply to Big Bags, allows automatic identification of individual items, and requires no line-of-sight. Using RFID enables the company to trace the origin as well as the content of each individual Big Bag.

The RFID solution for tracking Big Bags involved several key components:

  • Production Line Integration: The end of each production line was equipped to automatically encode RFID tags on Big Bags, matching the tag with the content and manufacturing batch information.
  • Forklift and Payloader Integration: Payloaders, forklift trucks, and tractors were equipped with RFID readers and specialized software developed for forklift use. This smart algorithm detects which Big Bags are currently on the fork when moved for warehousing.
  • Automated Shipment Verification: As Big Bags are loaded for transport, smart algorithms identify precisely which Big Bags are being shipped to customers, ensuring their traceability at this stage too.

Interested or got questions?

RFID & RTLS Track Assets and Inventory

Every process can be streamlined. Our intelligent asset tracking solutions produce actionable knowledge for better visibility, traceability and efficiency.

Empowering Digital Supply Chains

Welcome to a world, where every item is effortlessly traceable. By harnessing RFID and RTLS technologies we revolutionize the way companies monitor and locate their assets.

Book a Site Survey

The first step in delivering a Track & Trace System is a Site Survey conducted by our Expert. It’s followed by a detailed plan on how to optimize your process with our state-of-the-art turnkey solution.

Questions on RFID?
Contact us with this form.

With more than 15 years of experience we are the company to kick start your RFID system project.
Don’t hesitate to leave your contact details below for our experts to contact you for more information on our Solutions and Refences.

You can also find the direct contact details of our Sales team. Find my local contact.

More information on our Privacy Policy.

Sign up to our Newsletter.

Questions on RFID?

Or fill this form. 

Sign up to our Newsletter.

Our team publishes a Newsletter roughly once per quarter. We write about our most recent successes, events we participate, new software features and trends in the industry. 

You can sign-up now and sign-out anytime you wish.

More information on our Privacy Policy.

Book a Free RFID Evaluation

RFID consultants at Turck Vilant Systems evaluate your company readiness and help to adapt your processes and select correct software, hardware and tags

You can also find the direct contact details of our Sales team here.

More information on our Privacy Policy.

We eliminate shipment errors - let us calculate how much you save.