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Inventory precision and automated consumption tracking—powered by RFID

RFID ensures full visibility to Material Stock

A short introduction to Material Tracking with RFID

RFID ensures fast and error-free material tracking process that automatically registers received materials to stock, their location and their consumption.

The Turck Vilant Systems Material Tracking Solution

Material management is a crucial part of any manufacturing operation. Most have hundreds or even thousands of suppliers for a variety of raw materials and components and an efficient production schedule requires good planning and on-time visibility for deliveries and material stock.

An investment in RFID offers manufacturing companies a fast material receiving process, data-based ordering, and an ability to respond fast to changes in demand. Furthermore, the data collected from various RFID read points can be used for quality assurance as well as later for after sales or product withdrawal matters.

Person loading a shipment with a pallet truck and RFID equipment ensuring shipment accuracy.

Turck Vilant Systems Solution for Material Tracking

  • Gives a unique identity to materials on item, batch or pallet level
  • Keeps record of material inventory 
  • Automatically books material consumption and ensures timely replenishment
  • Logs all RFID events and documents the history of each individual batch o materials.

How to implement RFID enabled Material Management

Placing RFID read points at key warehouse zones and transition points enables real-time visibility into material availability. When integrated with forklift operations, stock movements and location updates are logged automatically—eliminating manual input and delays.

A graphic describing a factory and showing the flow of products on the floor - maplike

Receiving

Material is received from suppliers through RFID gates that automatically receive the goods to backend system.

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Shelving

Material enters the inbound warehouse via RFID gates or RFID forklifts. Stock transfers are automatically updated in the WMS, with shelf-level accuracy when using forklift-based RFID.

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Stuffing

Material is moved to the production machine, where fixed RFID readers or RFID-equipped forklifts scan it. The system verifies material correctness and alerts the operator if there’s a mismatch.

Consumption

The RFID system enables full material traceability throughout production, automatically marking materials as consumed—both in the RFID and customer systems—and booking them to the correct project, order, or product.

Receiving

Material is received from suppliers through RFID gates that automatically receive the goods to backend system.

Shelving

Material enters the inbound warehouse via RFID gates or RFID forklifts. Stock transfers are automatically updated in the WMS, with shelf-level accuracy when using forklift-based RFID.

Stuffing

Material is moved to the production machine, where fixed RFID readers or RFID-equipped forklifts scan it. The system verifies material correctness and alerts the operator if there’s a mismatch.

Consumption

The RFID system enables full material traceability throughout production, automatically marking materials as consumed—both in the RFID and customer systems—and booking them to the correct project, order, or product.

Solution benefits

Faster material receiving
0 material errors when feeding material to machine
Easy backwards traceability of production batches
On-time material inventory

How to get started?

Our Experts are available to help you with RTLS & RFID implementation, planning, KPI setting, installation, tests, training and any other tasks you may have.

Example Cases

Case

Material tagging helps with factory automation and plays a part in increasing the factory throughput with 60%…

Case

Material transparency called for Sandvik to introduce an automated inbound processes with RFID…

Case

RFID ensures Production Traceability and Error Prevention…

Questions on RFID?
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