Chemical

Lifecycle tracking of chemical substances and end products of chemical production is often required by law. However, tracking can also be quite beneficial for companies acting in the business as they gain better visibility to their internal operations and can react faster to customer demand.
To create a unique identity to liquids, powder and other substances may be challenging, but to follow the container on which they are transported is not. Turck Vilant Systems solution offers full intralogistics visibility for bulk containers in which chemical substances are transported.

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Chemical

Automatic Goods Receipt

Distribution centres, warehouses, production plants as well as sales locations benefit from literally no-touch goods receiving. RFID shifts any company from having to scan items manually to stock or not scanning at all, to automatic registering of inbound shipments. The shipments may be registered on box, pallet, roller cage or item level – dependent on the type of data needed.

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  • 80%

    work time savings

  • 60%

    error rate reductions

Chemical

Material Availability

Forklifts equipped with RFID readers know which materials they carry on their fork and their movement from one hall to another is registered. Furthermore, RFID read points on production lines register the usage of material and hence automatically deduct the used amount from material inventory.

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  • On-demand Material availability

    ensured

Chemical

Batch Information

As chemical materials such as powder or liquid are packed in barrels, big bags or other containers, the container is given a unique identity. From this point onwards each container and its content can be traced.

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  • Unique

    container identity

Chemical

Warehouse Movements

Forklifts, payloaders and tractors are equiped with RFID reader  keep track of any items they carry on their fork. As they move in the production estate, their movement from one hall to another or on the yard can easily be tracked. A smart integration to WMS or ERP systems ensures that data is always up-to-date.

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  • 100% visibility

    to stock location at all times

Chemical

Picking

RFID to ensures a high picking accuracy at full speed.

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  • Practically 100%

    picking accuracy

Chemical

Loading verification

RFID verifies the correctness of shipments before they are loaded onto vehicle. The RFID system is in constant interaction with the Warehouse Management System (WMS) and in case of wrong items are loaded, false loading alarms are initiated immediately. Automatic  registration of shipped items is generated for later tracking purposes.

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  • Automatic

    registration of shipped items

  • Fulfilled

    legal obligations

Automatic Goods Receipt

Material Availability

Batch Information

Warehouse Movements

Picking

Loading verification